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Lotus Drivers Club Online
The Lotus Drivers Club, The Friendly Lotus Club


Welcome to the Lotus Drivers Club Online Community. Please register yourself below with a username and password to allow you to add topics, post information and more. If you are already registered log in below.


Visit our new website at www.LotusDriversClub.org.uk and check out our events calendar for 2009 along with all the latest news, photos and information about the Club.


If you have any queries or questions please email them to lotusdriversclub-cj@yahoo.co.uk
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Headlight Pod Bobbins

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Headlight Pod Bobbins Empty Headlight Pod Bobbins

Post  dpr59 Sun Mar 08, 2009 10:23 pm

A very straight forward job.

Remove the two retaining lugs from the black surround and remove.

The headlight units are held in place by three
push fit lugs. Gentle leverage with a screw driver is all that's required to pop the fasteners.

Headlight Pod Bobbins ExcelPod01

Headlight Pod Bobbins ExcelPod02


Draw the headlight away and disconnect the buld power cable.

Reaching through the opening to gain access.
The pod has three securing points. The bobbins on either side and the lift motor connection.

Headlight Pod Bobbins ExcelPod03

Headlight Pod Bobbins ExcelPod04

Remove the bobbin bolts, I left the last few threads in until I'd disconnected the lift motor.
Again gentle leverage with a screwdriver will pop the fastener.

Headlight Pod Bobbins ExcelPod05

Lift the Pod away from the body of the car.

Headlight Pod Bobbins ExcelPod07

Headlight Pod Bobbins ExcelPod08

Now an engineer would probably re rivet the bobbins. However I'm a Chemist so I've used adhesives. I forced adhesive behind the bobbin and then positioned, leaving to dry.

Headlight Pod Bobbins ExcelPod09

I then gave the expossed adhesive a coat of paint the cover it, oiled the pod lift arm and reassemble in reverse order.

Success.

http://video.google.co.uk/videoplay?docid=2617873701958626625&ei=XBm0SYuSOIaIqQP-soXzAw&q=lotus+excel&hl=en
dpr59
dpr59

Number of posts : 143
Location : Seaton Carew - Hartlepool
Registration date : 2008-07-18

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Headlight Pod Bobbins Empty Re:

Post  Trigger Mon Mar 09, 2009 8:33 pm

Idea Brilliant guide once again ... keep up the good work.
Trigger
Trigger
Website and Forum Manager
Website and Forum Manager

Number of posts : 1246
Location : Forest of Dean
Registration date : 2008-07-14

http://www.lotusdriversclub.org.uk

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Headlight Pod Bobbins Empty Re: Headlight Pod Bobbins

Post  dpr59 Sat Apr 18, 2009 4:05 pm

Added some new reflectors today.

Headlight Pod Bobbins HeadlightPod13

Headlight Pod Bobbins HeadlightPod12
dpr59
dpr59

Number of posts : 143
Location : Seaton Carew - Hartlepool
Registration date : 2008-07-18

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